Mortuary Van Conversion Guide: Decks, Bulkheads & Installation

Converting a cargo van into a professional removal vehicle is straightforward when you plan the three core elements: the deck system, the bulkhead, and a proper bolted-down installation. This guide walks through what each step involves.

Step 1: Choose the deck system

Single-deck or double-deck, sized to your vehicle. The AME deck collection covers mid-size vans (DD-EX2) through full-size casket transporters (DD4000) and mixed-load systems (DD2000-XLC).

Step 2: Install the bulkhead

Every double-deck system requires a van partition bulkhead. The bulkhead separates the cab from the load area, provides structural anchoring for the deck, and protects the driver. It's a non-negotiable part of a safe double-deck conversion.

Step 3: Professional bolted-down installation

Deck systems are bolted down for stability during transport — not free-standing. Installation should be performed by a trained technician who can anchor the frame correctly and route the 12-volt power for the deck actuators.

Electric vehicle warning

EV platforms carry high-voltage batteries. Drilling without proper precautions may cause serious injury or death. EV conversions must be performed by a technician trained on that vehicle.

Installation checklist

• Confirm wheelbase and roof height meet the system's minimums.
• Verify no rear A/C unit or dual rear-wheel package blocks the install.
• Install the partition bulkhead.
• Bolt down the deck frame; route 12V power.
• Test powered deck travel and the safety latch before service.

Frequently asked questions

Can I install a deck system myself?

Double-deck systems require professional, bolted-down installation with a bulkhead. Improper installation compromises safety and load stability.

Does every van need a bulkhead?

Yes for double-deck systems. Single-deck systems vary — confirm requirements for your configuration.

Related guides

• Mortuary Vehicle Deck Systems: Complete Buyer's Guide
• Bulkhead Requirements & EV Installation Warnings for Van Decks
• How to Choose a Mortuary Van Deck System by Vehicle
• Powered vs. Manual Upper Decks: What Matters